World-Class CNC Machining Equipment & Facility List
Explore our 5,000㎡ precision facility featuring 50+ high-end machines, including Hermle 5-Axis centers, Mazak Mill-Turns, and ZEISS Metrology. We invest in top-tier technology to ensure every cut is accurate, compliant, and optimized for your application. Learn more about our company and how we maintain excellence.
Milling Department: The 5-Axis Matrix
Leveraging world-class Hermle and Mazak technology to transform complex geometries into precision-engineered realities with unmatched "one-setup" accuracy. Explore our CNC milling capabilities.
Simultaneous 5-Axis Capability
Hermle and Mazak assets for complex parts. Superior GD&T guaranteed.
High-Speed Vertical Machining
Up to 20,000 RPM spindles, ideal for aluminum cutting and rapid prototyping.
Large-Scale Gantry Milling
Up to 2000 x 1000mm capacity for aerospace structures and automotive molds.
Advanced HyperMILL Programming
Optimized tool paths for hard alloys and complex composites.
Precision Turning & Multi-Axis Mill-Turn Centers
ProtoBatch's turning department features high-performance Mill-Turn Centers from Mazak and Doosan. By utilizing Live Tooling and Y-axis capabilities, we perform turning, milling, and drilling in a single setup, ensuring superior concentricity and significantly reducing lead times for complex geometries.
From hard turning quenched steel (up to HRC 55) to processing large-diameter shafts, our CNC lathes maintain tight tolerances of ±0.005mm. Integrated with automatic bar feeders, our facility supports 24/7 "lights-out" manufacturing for both rapid prototyping and high-volume industrial orders. Learn more about our CNC turning capabilities.
$pm 0.005$mm Tolerance
Achieve extreme dimensional accuracy on critical rotational surfaces with our precision-calibrated CNC lathes.
Single-Setup Machining
Our Mill-Turn capabilities eliminate secondary operations, reducing handling errors and ensuring perfect part alignment.
Hard Turning Expertise
Specialized in machining hardened materials up to HRC 55, providing a faster and cost-effective alternative to cylindrical grinding.
Swiss Machining: High-Volume Micro Precision
Achieve unmatched accuracy for complex, small components with our 15+ Star and Citizen Swiss-type CNC lathes. Ideal for high-speed production of slender parts in medical, aerospace, and electronics.
Our "Lights-Out" CNC machining manufacturing, featuring high-pressure oil cooling and automatic bar loaders, ensures rapid turnaround for high-volume orders with ultra-tight tolerances.
- Micro machining capacity: $phi 0.5$mm to $phi 32$mm
- Up to 20:1 length-to-diameter ratios
- Precision Star SR-20/32 and Citizen Cincom equipment
- Automated bar-fed CNC lathes for 24/7 production
Wire & Sinker EDM: Overcoming Hardness and Complexity
ProtoBatch’s EDM department utilizes top-tier Sodick and Makino machinery to conquer materials that defy traditional milling. Our precision Wire EDM capabilities excel in processing hardened tool steels and superalloys, achieving narrow slots and complex profiles with a cutting accuracy of ± 0.003 mm.
For intricate mold making and blind cavities, our Sinker EDM technology ensures sharp internal corners and superior surface finishes down to Ra 0.4. This spark erosion process eliminates mechanical stress, making it the ideal solution for fragile aerospace components and high-precision medical implants.
By integrating advanced Electrical Discharge Machining with high-pressure dielectric systems, we provide reliable solutions for parts with high aspect ratios and deep-hole requirements. To learn more about our company and expertise, please visit our about page. We verify every intricate contour to guarantee the geometric integrity of your most challenging industrial designs.
Metrology Lab: "We Verify What We Machine"
At ProtoBatch CNC, precision is not a claim—it is a measured reality. Our Metrology Lab serves as the ultimate gatekeeper, utilizing ZEISS Contura CMMs and Hexagon systems to validate complex GD&T tolerances for mission-critical aerospace, medical, and automotive components.
Operating within a 24/7 climate-controlled environment, we employ Keyence IM Series vision systems for instant micro-part inspection and XRF analyzers to ensure 100% material traceability. Every dimension is documented, ensuring your parts meet exact engineering blueprints.
By integrating advanced inspection tools with our ISO 9001 certified workflow, we eliminate defects and provide the data-driven confidence required for high-volume manufacturing and rapid prototyping. For more information about our quality assurance, please visit our About page.
ZEISS & Hexagon CMMs
High-precision 3D coordinate measuring for complex geometries and critical GD&T verification with micron-level accuracy.
Optical Vision Systems
Keyence IM Series for rapid, automated measurement of micro-parts, ensuring 100% consistency across high-volume production lots.
Material & Surface Testing
XRF chemical analysis and Mitutoyo surface profilometers to guarantee correct alloy composition and Ra/Rz roughness specs.
Integrated Finishing & Post-Processing Facilities
Beyond high-precision cutting, ProtoBatch operates a full suite of finishing equipment to deliver ready-to-assemble components. Our in-house post-processing facilities eliminate supply chain gaps, ensuring every part meets stringent aesthetic, cleanliness, and functional requirements. We also offer comprehensive services to support your manufacturing needs.
- Precision Surface Grinding: High-accuracy grinders for superior flatness and Ra 0.4 surface finishes on critical mating faces.
- Automated Laser Marking: High-speed laser engraving machines for permanent serialization, QR codes, and logo branding for full traceability.
- Ultrasonic Parts Cleaning: Multi-stage cleaning systems and sandblasting to ensure all parts are oil-free and debris-free before packaging.
Precision Sustained: Machine Calibration & Maintenance
At ProtoBatch CNC, our machine shop facilities operate with surgical precision because we don't leave accuracy to chance. We utilize Renishaw Laser Interferometers and Ballbar Testing to verify the positioning and geometric accuracy of every 5-axis and Swiss-turn center.
By adhering to a rigorous TPM (Total Productive Maintenance) schedule, we maximize spindle uptime and eliminate mechanical drift. This ensures that high-tolerance components for aerospace and medical applications remain consistent from the first part to the 10,000th.
Our commitment to proactive machine calibration guarantees that every asset on our equipment list performs to micron-level specifications, providing the reliability your mission-critical projects demand. Additionally, our services cover comprehensive support to keep your operations running smoothly.
The Digital Backbone: Our Smart Factory Ecosystem
At ProtoBatch, we don’t just operate machines; we manage a data-driven production environment. Our Smart Factory integration ensures every spindle hour is optimized through a robust digital manufacturing system, providing the transparency and reliability required for complex aerospace and medical projects.
By synchronizing ERP-driven resource planning with real-time shop floor data, we bridge the gap between digital design and physical reality. This ensures your high-precision parts are delivered with documented accuracy and 24/7 production visibility. Explore our solutions designed to enhance manufacturing efficiency.
MES Real-time Monitoring
Our Manufacturing Execution System tracks OEE and cycle times across our CNC fleet to eliminate production bottlenecks instantly.
Data-Driven Maintenance
We utilize predictive analytics to monitor machine health, ensuring our 5-axis and Swiss lathes maintain peak performance without downtime.
CAD/CAM Integration
Seamless synchronization between Mastercam/HyperMILL and the shop floor allows for rapid prototyping and precision toolpath optimization.
ERP & Traceability
Our comprehensive ERP system manages the full order lifecycle, ensuring 100% material traceability and streamlined logistics.
Advanced Manufacturing Capacity & 24/7 Operations
With a 5,000m² advanced facility and 50+ high-end machining centers, ProtoBatch delivers the high-volume CNC capacity essential for today's complex global supply chains. Our scalable facility handles everything from specialized aerospace components to million-unit medical device runs.
Our operations are powered by 100+ expert technicians and 30+ engineers across 24/6 shifts. By integrating real-time OEE tracking and ERP management, we proactively eliminate bottlenecks, ensuring your project stays on schedule, regardless of complexity.
1,000,000+ Annual Output
Our massive production scale supports high-throughput demands, delivering over one million precision-engineered parts per year with consistent quality.
Digital Smart Factory
Leveraging integrated MES and ERP systems, we optimize workflows and resource utilization to provide transparent, data-driven manufacturing processes.
99.9% Quality Assurance
Stringent quality control processes ensure a defect rate of less than 0.1%, guaranteeing the reliability and performance of every component.
Frequently Asked Questions
Learn more about our company and facilities.
What are the maximum machining dimensions for your milling and turning centers?
Our large-scale gantry mills can handle workpieces up to 2000mm x 1000mm for structural parts. Turning operations accommodate a maximum diameter of 400mm, while our Swiss lathes specialize in micro-components from Ø0.5mm.
How does ProtoBatch ensure the accuracy of its metrology and inspection tools?
We maintain accuracy through annual third-party calibration of our ZEISS CMMs and Mitutoyo tools. Furthermore, we utilize Renishaw laser interferometers and Ballbar testing to monitor machine positioning precision and geometric integrity daily, ensuring consistent high-quality results.
Do you have redundant capacity to ensure on-time delivery for high-volume orders?
Yes, we do. With 50+ machines, including multi-unit Hermle 5-axis and Star Swiss centers, we eliminate single points of failure. Our 24/6 shift rotation (expandable to 24/7) ensures consistent throughput, even during peak demand or scheduled maintenance.
What brands of equipment define your "World-Class" facility standards?
We invest in top-tier assets like Mazak, Brother Speedio, and Citizen Cincom. These machines feature high-speed spindles (20,000 RPM) and high-pressure coolant systems, allowing us to achieve tolerances of ±0.005mm and superior surface finishes.
Put Our World-Class CNC Fleet to Work for You
From 5-axis simultaneous milling to high-volume Swiss machining, leverage our top-tier Hermle and Mazak equipment to scale your production. Upload your CAD files now for a technical review and guaranteed quote within 2 hours—ISO 9001 certified and NDA protected. Learn more about our capabilities.